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Iron and Steel Magazine
IRON & STEEL REVIEW

January 2010







Iron and Steel Magazine India

Welding Technology: Cost-effective advanced technology & the future of Indian refractory, a nice blend

topics & trends

SAIL Finance Director bags GSBATop Rankers Excellence Award
Steel Authority of India Limited (SAIL) Director (Finance) Shri Soiles Bhattacharya was conferred with the GSBA - Top Rankers Excellence Award 2009 under the ‘Best Finance Professional’ category at a function held in New Delhi yesterday. Shri Saugata Roy, Union Minister of State for Urban Development presented the award to Shri Bhattacharya in recognition of his multi-faceted entrepreneurial skills and for his contribution in helping SAIL register a spectacular performance setting new landmarks in physical and financial performance.

SAIL records 32% higher December sales
Steel Authority of India Ltd. (SAIL) achieved sales of 1.3 million tonnes during December in the domestic market, registering a growth of 32 % over December’ 08 and a growth of 23 % during Q3 over Corresponding period last year (CPLY). Sales of SAIL TMT grew by 33 % in Q3 over CPLY while Plates registered a growth of 36 % during the same period.


VIEWPOINT
Cost-effective advanced technology & the future of Indian refractory, a nice blend
Technological advancement in the metals industry is obvious and the order of the day. The Indian refractor industry is also no way out of this as technological advancement paves the way for cost-effectiveness in the refractory manufacture. If more profitability is the ultimate goal of any manufacturer, technological advancement is the only solution. So far as cost effectiveness of various industries is concerned, it is the main pillar profitable operation of a company. In Indian refractory business also, there has been a nice blending of cost-effectiveness through the application of advanced technology and Indian refractory business today stands tall among the world refractory leaders.


COMPANY NEWS
Adhunik Metaliks sets first independent power project
Post recession, the most positive change is being noticed that all the massive projects that were held up during the tough period of recession, with the revival factor is actually being exercised to the fullest irrespective of the strength of the revival, that still continues be a debatable issue.

Tata Steel continues to grow stronger in the depressing market state
Tata Steel made a disappointing performance for a second consecutive consolidated quarterly net loss of Rs 2,719.8 crore for the quarter ended September, compared with a net profit of Rs 4,703.6 crore in the corresponding quarter last year. Consolidated net sales during the period plunged to Rs25,269.8 crore from the previous year’s Rs 44,050 crore, down 42.6%.

FOCUS
Indian steel: 2010 harangued a booming price improvement
Onset of 2010 opens on a resplendent note for Indian steel sector. Indian steel majors, who had been sulking for the last couple of months in a survival mode with two successive price cuts in October and November, had reasons to feel ebullient. The linkage of domestic prices with the international levels is natural but the reactivity has become sharper. The remarkable spontaneity in price movements is primarily to close the gap between “Desi” and “Videshi” prices rather than demand supply equation.

The basic idea was to develop a self-reliant economy providing a decent living to all
Excellencies, Friends, Ladies & Gentlemen,
I feel privileged to be here with you this evening. It is with a sense of humility I accepted the invitation of Smt. Meena and Dr. M.S. Swaminathan to deliver this lecture to coincide with the birth centenary of Sri S. Bhoothalingam.

Indian Galvanised Steel Industry – An Overview
Galvanised plain and corrugated steel sheets (GP/GC Sheets) are valve added products that are sturdy, light weight, bright in appearance, corrosion resistant and environment friendly.
Galvanized steel is basically zinc coated products and includes a range of hot-dipped and electro galvanized steel. The function of the zinc layer is mainly three fold.

Fortune gets bigger for steel industry with soaring global output
Similar statement given by global steel consultancy MEPS stated earlier that, the outlook for the global steel industry in 2010 is now looking very positive, the consultancy giving major thrust to the developing economies, stated in their forecast that a new record output this year has listed the increase in Chinese and Indian steel production among its reasons for this bullish prediction and that China’s steel production and demand would continue its inexorable rise.

Steel prices likely to get dearer with higher ore prices
The world steel industry seems to be slowly and gradually recuperating its almost lost vigour, as positive changes in the hard core economic activities have started gaining momentum shortly, projecting an escalating demand curve.

STEEL INTERNATIONAL
Seven strands in total: Siemens puts four continuous slab casters into operation at Zhangjiagang Rong Sheng within four weeks
Siemens VAI Metals Technologies put into operation four continuous slab casters comprising a total of seven strands within just four weeks at Zhangjiagang Rong Sheng Co. Ltd. (ZRS), a Chinese steel producer. The CCM4, CCM5 and CCM6 two-strand casters and the CCM7 single-strand, thick-slab caster were equipped with modern key components and technological packages to enable ZRS to cast highquality slabs for a multitude of industrial applications.

Outotec’s ownership in Ausmelt increased to 37,4 percent
Outotec has increased its holding in Australian public company Ausmelt Ltd through market purchases and holds today 37,4 percent of all the Ausmelt shares. As a result of the share purchases, Ausmelt has become an associated company of Outotec.


STEEL TECHNOLOGY
Safety and Efficiency Improvements Utilizing Digital DC Controls
Today’s global market presents pressures to achieve what sometimes seem to be mutually exclusive results: improved safety of personnel and equipment; increased throughput efficiencies; reduced energy consumption; reduced maintenance costs; increased reliability; and reduced operating costs.

REFRACTORY SPECIAL
Effects of globalisation on refractory industry/Internationalisation of refractories industry/Emerging trends in refractories industry.
The World is Flat, says Thomas L. Friedman in his international best selling book to describe the effects of globalisation on commerce and industry. Globalisation has not only broken the barriers but also shattered the conventional concepts of business. Simultaneously, the current global economy has become a level playing field for all where all competitors have an equal opportunity. Domestic producers may now expand and emerge on international scene for which it has been possible for consumers to choose from a wide range of local and imported commodities. At the same time the economic expansion facilitated by trans-national movement of capital has made the business world much more competitive, contributing to economic and corporate anxiety as well. The huge increase in import penetration, plus the massive amounts of overseas investment, means that firms of all sizes face competitors from everywhere in the world. This holds good for the Refractories industry as much as for other industries.


RAW MATERIAL
Making Coke for Indian Blast Furnace with Less Imported Coal
On December 4, 1958, Prime Minister Jawaharlal Nehru, replying to a question, said in the Rajya Sabha that India was not fighting capitalism, communism or any other ism but “we are fighting and struggling to achiever our own objectives”. While declaring the Indian Science Policy, he said that India could reduce the differenced between the western and developed world only by successful advancement in the science research. Though the Indian population is 18% of the world population, the expenditure allotted in the scientific research is less than 2%. In the US there are on an average 100 scientific publications per one lakh population. On the contrary, in India, it is only 2 scientific publications per one lakh population. These clearly indicate that even after 50 years of freedom we could not fulfill the dreams of our first Prime Minister.


SEMINAR & CONFERENCE
An excellent opportunity to identify and build new partnerships for steel industry
An international seminar on the theme “Energy & Environment in Iron & Steel Industry – Challenges Ahead” was held during 12-14 January, 2010 at Ranchi, organized by IIM Ranchi Chapter, in association with CET, RDCIS and MECON amid enjoyment of an excellent sunshine and clear blue sky at the capital of Jharkhand.


STEEL MAKING
The knowledge based foundation of steelmaking & application in steel melt shop
Our knowledge and understanding of the physical, chemical and thermal interactions among steel, slag, gas and refractory phases during processing & transfer operations have increased remarkably over the years. This has helped create a solid process engineering knowledge base, the wide spread application of which on shop floor has brought in major technological changes to transform steelmaking practice. As a result, steelmakers are now empowered to design, automate and control refining and transfer operations precisely to ensure increased productivity, better product quality, and lower specific energy consumption and so on. In this work, the knowledge based foundation of steelmaking and its relevance to process engineering are discussed. In such context, the role of thermodynamics, transport phenomena (fluid flow, heat and mass transfer), reaction kinetics, modeling and measurements are highlighted with the aid of few examples and illustrations. The rigor with which process engineering fundamentals is taught in the undergraduate metallurgical engineering curriculum is also examined simultaneously.


COMPANY NEWS
SAIL aims higher on growing domestically big
It’s a fact that developing economies recovered faster and the gross domestic product grew with tremendous momentum post recession which is also expected to be carried forward in 2010 with sustainable growth in chief economic sectors. The Indian economy post the ugly recession, according to the expert panel was the second largest economy, where the growth momentum appeared stronger and markets bouncing back.

TSPDL starts operations as 100% subsidiary of Tata Steel
Tata Ryerson Limited was set up in 1997 as a joint venture company with equal equity stake from both the promoters i.e. Tata Steel of India and Ryerson Tull of USA. The purpose was to bring steel service center solutions to industrial customers in India. Tata Steel is the largest private sector steel producer and one of the major global producers of steel and across USA, Canada, China with a turnover of around 6 Billiom USD.


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